MEMBRANE SWITCH TESTER - THE BEST SWITCH PANEL TEST SYSTEM AVAILABLE
Banair - Quality manufacturers of test equipment including cable testers, harness testers and membrane switch testers
  Membrane Switch Tester  
     
  Membrane  Switch Tester Overview  
 

Introducing The B831 "Darren"
Membrane Switch Tester

 
   
 

Darren is a PC based Membrane switch panel testing system, which has been designed with accuracy, ease of use, speed and quality in mind.

The Windows* software is user friendly, using the standard interface that you are familiar with. The test results are displayed clearly on the screen. You also have the option of displaying the results on a picture of your panel. This allows quick rework and feedback to production of the nature and position of the faults.

All results are stored in a standard database format allowing production and quality control to record test results and to analyse them for AQL.

 
   
   
 
  • Measures switch resistance.
  • Checks LED operation and works out polarity automatically.
  • Picture of actual circuit on screen.
  • No special wiring required.
  • Faults identified for rework.
  • Printed results sheets.
  • Saves results to a PC.
  • Fast, accurate testing saves time and money
  • Colour coded interface
 
   
 
 
 
Why is it called Darren?
We designed a couple of wonderful testers for cables, harnesses and wiring looms, which we called Sharon and Tracy. If you make cables you should get in touch and ask to look at Sharon or Tracy.
We decided to give our next design a male name to balance things out.
 
   
 
What are the advantages over a lightbox?
Darren is faster, easier and more accurate.

There is no need to adjust switches or look at the screen all the time so you can concentrate on the panel that you are testing. Darren makes different sounds depending on the test being carried out and the result.

Each new test can be started with a footswitch so testing is hands free except when there is a fault with the panel.
 
   
 
How easy is it to set up a new Panel?
1. Plug a good panel into Darren and click "learn". Push all the key switches.

2. A table will then appear with a list of all the LED's and switches (together with resistances). Adjust the resistance values if necessary to the thresholds in your product spec.

3. Copy picture file into the PC. A jpeg, GIF or bmp will be fine, your drawing package should be able to produce this.

4. Click the mouse on the picture to tell the system where all the buttons and LED's are on the screen.

5. Type in any instructions that you want the operator to read before testing.

6. Type in the part number and click save.

It will only take minutes to set up a panel, and you only have to do it once.
 
   
 
Membrane switch tester - Table setup screen 1
This is the setup screen showing switches, LED's & resistances.
   
Membrane switch tester - Visual setup screen 2
Setting up the switches and LED's couldn't be easier!
 
   
 
How easy is it to test a Panel?
1. Type in the part number. A picture of the panel will appear on the screen.

2. Plug in a panel. Push the footswitch. The panel will be tested for shorts and all the LED's will be electrically tested. (this takes less than a second)

3. All the LED's will be illuminated, check that the colours are as shown on the screen. Push the footswitch to indicate that they are correct.

4. Push all the key switches in any order. Darren will check the resistances against the thresholds and then make a sound to indicate the result of all the tests. Any problems will be shown on the screen. A flashing dot on the picture will show you where it is.

5. Unplug the panel and repeat from item 2.
 
   
 
Membrane switch tester - Visual Test screen
This is the test screen
 
Test Results - Testing
Test Results - Failed
Test Results - Testing
Test Results - Pass

Test Results
 
   
 
Why does Darren use a footswitch and make sounds?
So that you can keep your hands and eyes on the panel you are testing.

You only need to look at the screen if there is a fault as the sound tells you where you are in a test and what the result is.

You only need to use a keyboard or a mouse to start testing a new batch or if you have a faulty panel. You start each panel by using the footswitch and push it once during the test to confirm that the correct colour LED's are fitted (they are automatically electrically tested.)

We have been making test equipment for over 20 years, we know that every time you use a keyboard or look up at a screen you are taking your hands and eyes off the job in hand.

The Darren will comfortably test between 500 and 1000 average panels in a day. This means that every key pressed or switch turned will be multiplied by 1000, all the extra operations soon mount up. It takes time and it also puts a strain on the operator if they are stretching across to switches and keyboards during every test.
 
   
 
Can Darren provide full test documentation?
Darren will print a sheet for each panel if required, this gives the resistance of every switch, the batch number, time and date of test.

The results of all tests are stored in an Access database so you archive all tests, you could copy these onto a CD and send it to your customer if required. The database will store the resistance of every switch tested, this will allow you to plot changes in resistance and produce reports on product quality.
 
   
 
 
   
 
Membrane Switch Tester Unit Kit
 
 
B831-FP32 Pneumatic Finger System
 
 
The Pneumatic Finger System consists of the main Pneumatic Timer Control unit, 32 fast plug in 10mm diameter fingers and a Probe Assembly unit with a standard test area of 380mm x 230mm (please contact us for other sizes).

Increase your companies productivity by using the B831-FP32 system to test your membrane switch panels at speeds unmatched by any test operator.
 
   
 
 
     
 

Specification

 
  PC Platform: Win95, 98, 2000, XP, NT4  
  I/O lines: 32/64 Lines suitable for input, output or LED drive.  
  Power supply: No external power required (uses Computer power supply)  
  Accuracy: +/- 5%  
  Resistance ranges: 0 to 1 K Ohms
                             0 to 30K Ohms
                                   0 to 300K Ohms
 
  Insulation Check: >2M Ohms  
  Calibration: Self-calibration via software.  
  Connections: 2* 37 D type for connection to PC (on rear panel)
                    1* 34/64 way IDC for connection to test jig (on front panel)
 
  Footswitch : A socket is fitted for a footswitch (supplied), this can be used to advance through tests for hands free use.  
  LED's: Only the maximum number of connections limits the maximum number of  LED's driven. Maximum current 30ma  
  Interface Adaptors : Supplied with 2 off B831-100 and 1 off B831-110  
  Test voltage: 9 Volts  
  PC interface: Tester supplied with a PCI card. One free slot required.  
  PC Software: Windows interface, all data stored in MS Access  
  Warranty: 1 year parts and labour  
  Support: Lifetime free telephone support  
   
 
 
 
LeafletPDF Information Leaflet Get Adobe Acrobat Reader
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NEW
 
 
Flash Demonstration  Get Macromedia Flash
UK Flag View a Flash demonstration and see how quick and easy "Darren" is.
french Flag Regardez une démonstration instantanée et voyez comment rapide et "Darren" facile ; est.
German Flag Sehen Sie, wie schnell und einfaches "Darren" ist zu verwenden.
Italian Flag Dimostrazione italiana presto
 
     
     
 
Powerpoint Presentation
 
  UK FlagYou can download a demo version of the software and a Microsoft Powerpoint presentation from the link  
  French FlagIl y a une version de demo du logiciel et d'une présentation de Microsofts PowerPoint, à télécharger.  
  German flagEs gibt eine demoversion der Software und der Darstellung Microsofts PowerPoint, zu downloaden  
  Italian FlagPotete scaricare una versione dimostrativa del software e una presentazione in formato PowerPoint di Microsoft seguendo il collegamento  
     
   
     
 
30 day money back guarantee
 
     
   
     
 

Part No

Description

B831 - 32

32 lines "Darren" Membrane Switch Tester

B831 - 64 64 lines "Darren" Membrane Switch Tester
B831 - 100 2.5mm & 1.25 mm Interface adaptor board
B831 - 110 1.0mm & 0.5 mm (SMT ZIF) Interface adaptor board
B831 - 500 Label Printer
B831 - FP32 Pneumatic Finger System
 

 

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